Series Ring-Press

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The Screw Presses KUGLER® series Ring-Press (S-RS series) achieve throughputs of up to 100 m³ / h and 200 kg TS / h (at 0.2% TS in the inlet) or 20 m³ / h and 1,000 kg TS / h (at 5% TS in the inlet).

These screw presses are equipped with an innovative, self-cleaning ring disk system and without any high-pressure flushing, compressed air or brushes. This means even less wear, electricity and water consumption than conventional screw presses with strainer basket. In addition, they are significantly space-saving due to the modular construction with several parallel cylinder units.

The KUGLER® Ring-Press is equally suitable for sludge from sewage treatment plants and industrial production (including grease / oil sludge). It achieves a good and stable drainage result – with up to 90% less time spent, water and electricity than centrifuges, wire belt or chamber filter presses.

Querschnitt Schneckenpresse

 

Our screw presses are made with a filter element equipped with fixed and movable rings. The snail pumps the mud and at the same time moves the rings against each other.

 

ringpress_2Schneckenpresse 3D-Modell

The gaps between the rings and the helix are designed to gradually narrow in the direction of the sludge cake release, and the internal pressure increases due to the volume compression effect, thereby thickening and dewatering the slurry. The self-cleaning mechanism prevents blockages.

Our screw presses

• Dewater from 0.2% TS (no pre-thickening necessary)
• Work 24 hours without supervision
• Are clean and water-saving
• Consume very little power due to slow rotation
• Work with the least amount of wear
• Are space-saving, quiet and low-vibration
• Are extremely robust – even with oil and grease sludge
• Are easy to maintain (built-in inspection module)

 

To sum up, the KUGLER® Ring-Press is

• Easy to use and effective in performance
• Of high quality
• Saves operational costs
• Sustainable – protects the environment

 

Optionally, we also offer our customers:

• Complete packages with flocculants
• Customer service (including maintenance, spare parts, warranty, training)
• Mobile container solutions (no space requirement in buildings, no building application)
• Attractive rental models (even pay off if you keep your centrifuge)
• Short-term pilots (also with biodegradable flocculants)

Modell Flow rate (according to TS inlet) Dimensions Weight Water consumption Power consumption
0,2 % 1,0 % 5,0 % L x B x H (m)
S-RS 1-5 0,3 m³/h 0,1 m³/h 0,07 m³/h 1,10 x 0,34 x 0,64 50 kg 12 l/h 0,18 kW
0,6 kg TS/h 1,0 kg TS/h 3,5 kg TS/h
S-RS 1-10 1,0 m³/h 0,3 m³/h 0,2 m³/h 1,86 x 0,74 x 1,07 200 kg 24 l/h 0,24 kW
2,0 kg TS/h 3 kg TS/h 10 kg TS/h
S-RS 1-13 2,0 m³/h 0,6 m³/h 0,4 m³/h 1,86 x 0,74 x 1,07 220 kg 24 l/h 0,24 kW
4,0 kg TS/h 6 kg TS/h 20 kg TS/h
S-RS 2-13 4,0 m³/h 1,2 m³/h 0,8 m³/h 1,96 x 0,87 x 1,07 305 kg 48 l/h 0,36 kW
8,0 kg TS/h 12 kg TS/h 40 kg TS/h
S-RS 2-20 8,0 m³/h 2,4 m³/h 1,6 m³/h 2,65 x 0,96 x 1,37 520 kg 64 l/h 0,66 kW
16 kg TS/h 24 kg TS/h 80 kg TS/h
S-RS 1-31 10 m³/h 3,0 m³/h 2,0 m³/h 3,44 x 0,94 x 1,82 910 kg 40 l/h 0,74 kW
20 kg TS/h 30 kg TS/h 100 kg TS/h
S-RS 2-31 20 m³/h 6,0 m³/h 4,0 m³/h 3,64 x 1,26 x 1,82 1530 kg 80 l/h 1,11 kW
40 kg TS/h 60 kg TS/h 200 kg TS/h
S-RS 3-31 30 m³/h 9,0 m³/h 6,0 m³/h 3,90 x 1,62 x 1,82 2090 kg 120 l/h 1,86 kW
60 kg TS/h 90 kg TS/h 300 kg TS/h
S-RS 2-41 40 m³/h 12,0 m³/h 8,0 m³/h 4,35 x 1,55 x 2,10 2450 kg 144 l/h 3,75 kW
80 kg TS/h 120 kg TS/h 400 kg TS/h
S-RS 3-41 60 m³/h 18 m³/h 12 m³/h 4,57 x 2,10 x 2,16 3350 kg 216 l/h 6,0 kW
120 kg TS/h 180 kg TS/h 600 kg TS/h
S-RS 2-45 70 m³/h 21 m³/h 14 m³/h 3,30 x 1,70 x 2,40 3400 kg 200 l/h 4,5 kW
140 kg TS/h 210 kg TS/h 700 kg TS/h
S-RS 3-45

100 m³/h

30 m³/h

 20 m³/h

5,04 x 2,24 x 2,40

 4380 kg

300 l/h

6,7 kW

200 kg TS/h 300 kg TS/h 1000 kg TS/h

b1

Ring Press S-RS 2-20

Ring-Press2-20 with FlocFormer for municipal sewage sludge

Ring-Press2-20 with FlocFormer for municipal sewage sludge

 

 

https://youtu.be/j9HpkblSeho?list=PLpQioJZGUFSonVe12wicCrrbi20HhB-Mu

Bsp. Fest-Flüssig-Trennung von Abwasser aus PET-Flaschenrecycling in Sachsen-Anhalt

Typical drainage results are

• Flotate sludge or mixtures of surplus activated sludge and flotate sludge:> 40% TS
• Precipitation sludge from physical-chemical precipitation: 40% TS
• Biological excess sludge without thickening: approx. 20% TS
• Biological digested sludge: approx. 23% TS and in combination with FlocFormer® 26% TS

Results of application cases are listed below:

  • Sludge from plastic recycling
Sludge type: Flotate Sludge
Polymer: Kugler P-D 20-9
Polymer consumption: 5,6 g/kg TS
TS-Inlet: 5,0 %
TS-Out: 33 %
Volume reduction: about 85 %

 

  • Sludge mixture from a rendering plant
Sludge type: Surplus Activated Sludge + Flotate Sludge (ca. 3:1)
Polymer consumption: Kugler P-K 50-14
TS-Inlet: 2,5 %
TS-Out: 44 %
Volume reduction: about 93,7 %

 

  • Sludge from a fruit juice production plant
Sludge type: Surplus Activated Sludge
Polymer: Eurofloc M-7
Polymer consumption: 24 g/kg TS
TS-Inlet: 1,0 %
TS-Out: 21 %
Volume reduction: about 95 %

 

  • Sludge from a fruit juice production plant (in combination with the FlocFormer®)
Sludge type: Surplus Activated Sludge
Polymer: Eurofloc M-7
Polymer consumption: 14 g/kg TS
TS-Inlet: 1,0 %
TS-Out: 23 %
Volume reduction: about 95,6 %

 

  • Sludge from breweries
Sludge type: Biological Sludge
TS-Input: 1 % TS
TS-Out: 20 %TS
Volume reduction: about 94 %

 

  • Sludge from a municipal sewage treatment plant
Sludge type: Surplus Activated Sludge
Polymer: ST-Floc 75 LCM
Polymer consumption: 19 g/kg TS
TS-Inlet: 0,4 %
TS-Out: 18 %
Volume reduction: about 97,6 %

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