Thickeners/Separators

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The mechanical thickeners Kugler ® E-OP series are a cost-effective and reliable alternative for:

• Static thickening as well as for band thickening, screw press thickening and thickening centrifuges (biological sludges),
• Separators (digestate drainage),
• Fine screens or sieves on municipal and industrial wastewater treatment plants,
• Primary clarifier, and
• Flotation plants.

Our thickeners are based on an innovative technology for the separation of fine materials. Fibrous material is cut off and the braiding is prevented. Compared to a thick centrifuge, our thickeners are extremely energy efficient, low noise and vibration as well as very robust against wear. Advantages over the static thickening are: our mechanical thickeners Kugler ® E-OP require smaller space and avoid additional accumulation of NH4-N. Depending on the application, flocculation aids can be further dosed.

 

The series Kugler® E-op thickeners can be used for:

• Thickening e.g. before the digestion tower (e.g. from 1% TS to 6% TS-content with throughputs up to 172 m³/h or 370 kg ts/h and 1.5 kw),
• Fine screens on smaller wastewater treatment plants (advantage: hair & fibrous materials are retained!),
• Deposition of solids in waste water from industry and food production (> 1mm) and
• Digestate drainage (e.g. from 6% TS to 30% TS-content with rates up to 30 m³/h and 1.5 kw).z

The core of the plant is a series of parallel, slowly rotating waves, with a variety of oval plates attached. There is a static grid between the plates. The rotating plates carry the solids on the grid further, while the liquid phase flows between the plates. The oval shape of the plates causes a wavy movement, which makes the mud well drained. The rotation cleans the plates themselves, so backwashing is not necessary. It can work without being blocked, even when draining fermentation residues.

Our thickeners

• Work continuously and steadily – Blockage free
• Achieve better drainage results than static thickeners
• Consume very little electricity (compared to centrifuges)
• Work quietly and with low vibration
• Self-cleaning -> no backwashing needed
• Are wear-and low-maintenance

 

Kugler also offers its customers:

• Complete packages with flocculation agents
• Customer service (incl. maintenance, spare parts, warranty, training)
• Mobile Container Solutions (no space required in buildings or new constructions)
• Attractive rental models (even if you keep your centrifuge)

Models without Press Plate Throughput (according to DS inlet) Dimensions Weight Power Supply
0,2 % 1,0 % L x B x H (m)
E-OP 12-30 24 m³/h 4,9 m³/h 2,30 x 1,10 x 1,40 460 kg 0,6 kW
49 kg TS/h 49 kg TS/h
E-OP 12-40 34 m³/h 6,7 m³/h 2,30 x 1,20 x 1,50 570 kg 0,6 kW
67 kg TS/h 67 kg TS/h
E-OP 12-60 50 m³/h 10 m³/h 2,40 x 1,40 x 1,50 ~ 700 kg 1,15 kW
100 kg TS/h 100 kg TS/h
E-OP 12-80 92 m³/h 18 m³/h 2,50 x 1,70 x 1,50 ~ 830 kg 1,15 kW
185 kg TS/h 185 kg TS/h
E-OP 12-100 115 m³/h 23 m³/h 2,80 x 1,90 x 1,50 960 kg 1,5 kW
230 kg TS/h 230 kg TS/h
E-OP 12-120 140 m³/h 28 m³/h 2,90 x 2,10 x 1,50 1090 kg 1,5 kW
280 kg TS/h 280 kg TS/h
E-OP 16-120 185 m³/h 37 m³/h 3,50 x 2,10 x 2,00 1300 kg 1,5 kW
370 kg TS/h 370 kg TS/h
Models without Press Plate Throughput (according to DS inlet) Dimensions Weight Power Supply
1,0 % 2,0 % L x B x H (m)
E-OP 11-30 PP 4,0 m³/h 2,0 m³/h 2,30 x 1,10 x 1,40 460 kg 0,6 kW
40 kg TS/h 40 kg TS/h
E-OP 11-40 PP 6,0 m³/h 3,0 m³/h 2,30 x 1,20 x 1,50 590 kg 0,8 kW
60 kg TS/h 60 kg TS/h
E-OP 11-60 PP 8,0 m³/h 4,0 m³/h 2,40 x 1,40 x 1,50 660 kg 0,8 kW
80 kg TS/h 80 kg TS/h
E-OP 11-80 PP 12 m³/h 6,0 m³/h 2,50 x 1,70 x 1,50 900 kg 1,15 kW
120 kg TS/h 120 kg TS/h
E-OP 11-100 PP 14 m³/h 7,0 m³/h 2,80 x 1,90 x 1,50 1200 kg 2,25 kW
140 kg TS/h 140 kg TS/h
E-OP 11-120 PP 16 m³/h 8,0 m³/h 2,90 x 2,10 x 1,50 1450 kg 2,25 kW
160 kg TS/h 160 kg TS/h
E-OP 24-120 PP 20 m³/h 10 m³/h 4,60 x 2,10 x 2,00 1670 kg 2,25 kW
200 kg TS/h 200 kg TS/h

Thickening/drainage of sludges from the cosmetics industry

Thickening/drainage of sludge of the construction industry

Thickening/ drainage of manure

Thickening of sludge from a sewage treatment plant

Thickening of sludges from

• Drilling mud
• Concrete recycling
• Grease sludges
• Recycled sludges
• Mineral sludges
• Sludge from car/truck washing systems

Please send me detailed information about:

Skip Dewatering Containers

Roll-Off Dewatering Container

Dewatering Containers with Vibration

Self-dumping Dewatering Containers

Sand & Grease Containers

Aerated Dewatering Containers (Aircon)

Lamella Containers

Container Carriages

Screw press

Mechanical Thickener

Lamella Separators

Plant Engineering

Polymers

PH neutralization

Rental and Services



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